Panoramic view of the Rüdersdorf cement plant with quarry, green landscape, and lakes in the background. The image symbolizes sustainable industry in harmony with nature.

Project

About Co2llect

Innovation Fund: Grant agreement for CO2LLECT signed

On March 7, 2025, the EU and Cemex signed the so-called “Grant Agreement” for the funding of the largest CCS project in the global Cemex Group, called “CO2LLECT”. It is also currently the largest CCS project in eastern Germany. The funding is provided by the Innovation Fund. This fund is financed by the revenue stream from emission certificates and reinvests the money in innovative projects for CO₂ reduction. The impressive funding sum for CO2LLECT amounts to a total of 157 million euros. The project period runs from 2025 to 2030. The successful application supports the prospect of long-term stability for the Rüdersdorf cement plant.

Project description

CO2LLECT

CO2LLECT is a gigantic transformation project for CO₂ capture at the Ruedersdorf cement plant. Within the project, Cemex is working with Linde as an external partner. Linde, a leading global industrial gases and engineering company, specializes in CO₂ capture technology and is expected to build, own and operate a carbon capture and liquefaction plant at the Rüdersdorf cement plant site.

The new plant aims to capture, liquefy and purify around 1.3 million tons of CO₂ from cement production every year. The liquid CO₂ will then be loaded into specially manufactured tank wagons and transported by rail to an intermediate CO₂ hub before being shipped to an offshore storage facility in the North Sea.

Linde’s employed state-of-the-art HISORP® CC technology is an adsorptive cryogenic separation process that captures the exhaust gas directly at the source of emission. The gases are treated by means of pressure changes, temperature adjustments and adsorption agents until pure, liquid CO2 is isolated.

The liquid CO2 is first stored in intermediate containers and then loaded into special railway tank cars. As Cemex has a rail freight connection, transporting the liquefied COby train is currently the most sensible solution. The existing active railway line, which runs north from the plant, is used for this purpose. The railway line passes Rüdersdorf and goes through Petershagen-Eggersdorf onto the DB Fredersdorf-Biesdorfer Kreuz line. From there, the liquid CO2 is transported to the German coast. The rail transport itself will be carried out by a rail transport company. Two block trains, each with 36 wagons, will be transported to the coast and returned empty to Rüdersdorf every day.  

Rail transport can and will only be a temporary solution until enough CCS projects in close geographical proximity justify the construction of a COpipeline.

The tank wagons for transport are being newly manufactured and must meet special requirements. The transport of CO2  is classified as a class 2.3 dangerous goods transport. This is because the gas is transported at low temperatures and under high pressure. The tanks are marked  with orange stripes. The wagons are protected against accidents and external influences by insulation, sensors and digital monitoring. There are also nationally and internationally prescribed safety procedures.  

At the port, the CO2  is transferred from the rail tank cars to a ship and transported to a storage site, where the CO2 is injected below the seabed. Currently, approved storage sites are located under the seabed in the Netherlands, Great Britain and Scandinavia. These countries use either porous rock formations, such as sandstone, to store the CO2 or old oil and natural gas deposits. Norway, for example, has 25 years of experience with this process already.  

The project is supported by regional renewable energy and sustainable recycling of the water extracted from the exhaust gas condensate. What makes CO2LLECT special is that part of the exhaust gas stream, which would otherwise escape in gaseous form through the chimney, is liquefied and converted into water. This process water is purified in a wastewater treatment plant and processed to such a high standard that it meets the purity criteria for discharge into Lake Stienitz. This makes the Rüdersdorf cement plant water-positive, i.e. it discharges more water into the lake than it extracts.     

Overall, CO2LLECT requires a lot of energy. With the separation plant, the cement plant needs three times as much energy as it does today. To meet this demand, CO2LLECT is dependent on new energy supplies, including both regional renewable energy and a medium-term grid expansion.

The project schedule envisages that the preliminary studies and approval processes will be completed by mid/end 2027. Construction of the capture plant is scheduled to begin in 2028 and is expected to be completed in the first quarter of 2030. This means that the CCS project could start here as early as mid-2030.  

1300000 t
Captured tons of CO₂ per year – target of the Ruedersdorf cement plant
2030
CO₂-neutral cement by 2030 - Cemex target for its flagship CCS project in Ruedersdorf
157 mio €
Funding provided by the Innovation Fund for CO2LLECT - CCS project in Ruedersdorf